Calcium Carbonate (CaCO₃) Scale in Heat Exchangers: Causes, Effects and Prevention
Calcium carbonate scale—also called CaCO₃ fouling or limescale—is a common hard-water deposit in heat exchangers, pipes, boilers, and cooling systems. This guide explains how calcium carbonate scale forms, how it reduces heat-transfer efficiency and flow, and which operating and water-treatment strategies help prevent costly buildup.Calcium Carbonate Scale: Key Takeaways
- What calcium carbonate is: Calcium carbonate (CaCO₃) is an abundant mineral found in limestone, chalk, marble, and shells.
- How CaCO₃ scale forms: Heating hard water, changing pressure, or shifting pH can cause dissolved calcium and carbonate ions to precipitate on heat-exchanger and pipe surfaces.
- Impact on heat exchangers: Calcium carbonate fouling creates an insulating layer that reduces heat-transfer efficiency, restricts fluid flow, raises pressure drop, and increases energy and maintenance costs.
- Scale prevention: Effective calcium carbonate scale control combines water-chemistry monitoring, temperature and pH management, suitable treatment, and planned inspection or cleaning.
- Other calcium carbonate uses: CaCO₃ is widely used in construction, paper, plastics, paints, agriculture, food production, calcium supplements, and antacids.
| Calcium carbonate | |
| Names | |
| IUPAC name Calcium carbonate | |
| Other names | |
| Identifiers | |
| CAS Number | |
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| DrugBank | |
| ECHA InfoCard | 100.006.765 |
| EC Number |
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| E number | E170 (colours) |
| KEGG | |
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| UNII | |
| CompTox Dashboard (EPA) | |
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| Properties | |
| Chemical formula | CaCO3 |
| Molar mass | 100.0869 g/mol |
| Appearance | Fine white powder or colorless crystals; chalky taste |
| Odor | odorless |
| Density | 2.711 g/cm3 (calcite) 2.83 g/cm3 (aragonite) |
| Melting point | 1,339 °C (2,442 °F; 1,612 K) (calcite) 825 °C (1,517 °F; 1,098 K) (aragonite)[1][2] |
| Boiling point | decomposes |
| Solubility in water | 0.013 g/L (25 °C)[3][4] |
| Solubility product (Ksp) | 3.3×10−9[5] |
| Solubility in dilute acids | soluble |
| Magnetic susceptibility (χ) | −3.82×10−5 cm3/mol |
| Refractive index (nD) | 1.59 |
| Structure | |
| Crystal structure | Trigonal |
| Space group | 32/m |
| Thermochemistry | |
| Std molar entropy (S⦵298) | 93 J/(mol·K)[6] |
| Std enthalpy of formation (ΔfH⦵298) | −1207 kJ/mol[6] |
| Pharmacology | |
| ATC code | A02AC01 (WHO) A12AA04 (WHO) |
| Hazards | |
| NFPA 704 (fire diamond) | 0 0 0 |
| Lethal dose or concentration (LD, LC): | |
| LD50 (median dose) | 6450 mg/kg (oral, rat) |
| NIOSH (US health exposure limits): | |
| PEL (Permissible) | TWA 15 mg/m3 (total) TWA 5 mg/m3 (resp)[7] |
| Safety data sheet (SDS) | ICSC 1193 |
| Related compounds | |
| Other anions | Calcium bicarbonate |
| Other cations | |
| Related compounds | Calcium sulfate |
| Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa). verify (what is ?) Infobox references | |
- reacts with acids, releasing carbonic acidwhich quickly disintegrates into carbon dioxide and water:
- releases carbon dioxide upon heating, called a thermal decompositionreaction, or calcination (to above 840 °C in the case of CaCO3), to form calcium oxide, CaO, commonly called quicklime, with reaction enthalpy 178 kJ/mol:
- reacts with gaseous hydrogen to form methaneand water vapor plus solid calcium oxide or calcium hydroxide depending on temperature and product gas composition. Various metals including palladium and nickel are catalysts for the reaction.
| Equilibrium pressure of CO2 over CaCO3 (P) versus temperature (T).[82] | |||||||||||||||||
| P (kPa) | 0.055 | 0.13 | 0.31 | 1.80 | 5.9 | 9.3 | 14 | 24 | 34 | 51 | 72 | 80 | 91 | 101 | 179 | 901 | 3961 |
| T (°C) | 550 | 587 | 605 | 680 | 727 | 748 | 777 | 800 | 830 | 852 | 871 | 881 | 891 | 898 | 937 | 1082 | 1241 |
| CaCO3 ⇌ Ca2+ + CO2−3 | Ksp = 3.7×10−9 to 8.7×10−9 at 25 °C |
| HCO−3 ⇌ H+ + CO2−3 | Ka2 = 5.61×10−11 at 25 °C |
| H2CO3 ⇌ H+ + HCO−3 | Ka1 = 2.5×10−4 at 25 °C |
| H2O + CO2(aq) ⇌ H2CO3 | Kh = 1.70×10−3 at 25 °C |
| PCO2/[CO2] = | = 29.76 atm/(mol/L) at 25 °C (Henry volatility), and PCO2 is the CO2 partial pressure. |
| Calcium ion solubility as a function of CO2 partial pressure at 25 °C (Ksp = 4.47×10−9) | ||
| PCO2 (atm) | pH | [Ca2+] (mol/L) |
| 10−12 | 12.0 | 5.19×10−3 |
| 10−10 | 11.3 | 1.12×10−3 |
| 10−8 | 10.7 | 2.55×10−4 |
| 10−6 | 9.83 | 1.20×10−4 |
| 10−4 | 8.62 | 3.16×10−4 |
| 3.5×10−4 | 8.27 | 4.70×10−4 |
| 10−3 | 7.96 | 6.62×10−4 |
| 10−2 | 7.30 | 1.42×10−3 |
| 10−1 | 6.63 | 3.05×10−3 |
| 1 | 5.96 | 6.58×10−3 |
| 10 | 5.30 | 1.42×10−2 |
| H2O ⇌ H+ + OH− | K = 10−14 at 25 °C |
- the slow reaction
- limited aeration in a deep water column; and
- periodic replenishment of bicarbonate to maintain buffer capacity (often estimated through measurement of total alkalinity).
| [A] (mol/L) | 1 | 10−1 | 10−2 | 10−3 | 10−4 | 10−5 | 10−6 | 10−7 | 10−10 |
| Initial pH | 0.00 | 1.00 | 2.00 | 3.00 | 4.00 | 5.00 | 6.00 | 6.79 | 7.00 |
| Final pH | 6.75 | 7.25 | 7.75 | 8.14 | 8.25 | 8.26 | 8.26 | 8.26 | 8.27 |
| Dissolved CaCO3 (g/L of acid) | 50.0 | 5.00 | 0.514 | 0.0849 | 0.0504 | 0.0474 | 0.0471 | 0.0470 | 0.0470 |
| [A] (mol/L) | [Ca2+] ≈ 0.5 [A−] [clarification needed] | 10−1 | 10−2 | 10−3 | 10−4 | 10−5 | 10−6 | 10−7 | 10−10 |
| Initial pH | 2.38 | 2.88 | 3.39 | 3.91 | 4.47 | 5.15 | 6.02 | 6.79 | 7.00 |
| Final pH | 6.75 | 7.25 | 7.75 | 8.14 | 8.25 | 8.26 | 8.26 | 8.26 | 8.27 |
| Dissolved CaCO3 (g/L of acid) | 49.5 | 4.99 | 0.513 | 0.0848 | 0.0504 | 0.0474 | 0.0471 | 0.0470 | 0.0470 |
| [A] (mol/L) | 1 | 10−1 | 10−2 | 10−3 | 10−4 | 10−5 | 10−6 | 10−7 | 10−10 |
| Initial pH | 1.08 | 1.62 | 2.25 | 3.05 | 4.01 | 5.00 | 5.97 | 6.74 | 7.00 |
| Final pH | 6.71 | 7.17 | 7.63 | 8.06 | 8.24 | 8.26 | 8.26 | 8.26 | 8.27 |
| Dissolved CaCO3 (g/L of acid) | 62.0 | 7.39 | 0.874 | 0.123 | 0.0536 | 0.0477 | 0.0471 | 0.0471 | 0.0470 |





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